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The Evolution of Vape Coils

With vaping comes a lot of terminologies, which can be pretty confusing because there are often multiple words for the same thing. From e-liquids to tanks to batteries, each product has several variations. Let's talk about the heart of a vaping device – the coil!

One of the most important components of your vaping device is the coil, as it is in charge of the flavour and vapour production – heating e-liquid and turning it to vapour that you inhale.  

Everything You Need to Know About the Evolution of Vaping Coils


Vaping coils have been through multiple changes ever since they were first introduced in Canada, which was back in 2004. From cotton to ceramic to mesh, there are multiple coils popular among vaping nations.

While tracing back the vaping technology is complex, it all started in 1963 when Herbert Gilbert filed a patent for the smokeless non-tobacco cigarette. But it was never sold in stores since it wasn't ready for production. So, the patent and the idea behind it lapsed. However, it all began again in 2003, when a Chinese doctor developed an e-cigarette using ultrasonic atomization.

Let's take a look at how vaping coils have evolved ever since.

Where It All Started

A device called cartomizer was introduced in 2006, which combined the atomizer and flavour cartridge into one. The concept was based on a resistance wire heating element that was surrounded by cotton.

While the cartomizer was a real breakthrough, its power output was limited. The coil resistance was about two ohms, allowing for a maximum power output of 6-10 watts before the cotton wicks burned. The cotton coils had a much shorter expectancy as compared to modern technology and offered dry hits.

However, the cotton coil vaping devices ruled the market for a few years until people started putting emphasis on the limited power output. In 2011, dual coils were introduced with expanded battery options, providing greater vapour production. These coils offered more e-juice capacity and used a wicking system rather than packed cotton. These traditional cotton coils are used in many vape closed pods till date like Z pods, Savage etc. to enhance pod flavors – but with advanced technology.

In late 2012, vaping devices came with coils that could be removed or exchanged with pre-manufactured alternates. Dual coil systems with adjustable airflow took over the market to offer better flavour and more vapours. After the dual coils became a thing, the manufacturers introduced temperature control in 2014, making new evolutions in the vaping coils.

Introduction to Mesh & Ceramic Coils


There was a race among vape manufacturers to maximize the surface area of coils to offer a better vaping experience. That's when mesh coils were introduced – one of the greatest evolutions in coil technology. Mesh coils were originally used as wicking before cotton took over for rebuildable tanks.

Mesh coil replaces the coiled heating wire with metal mesh, offering more surface area producing more vapour and better flavour. Since mesh doesn't get too hot, the chances of burnt liquid are reduced to zero, making the coil last longer. These coils are better in every way, offering a medium between single coils and quad coils. From conserving battery power to getting fast ramp-up time, vaping took a huge turn when mesh coils were introduced. Mesh coil represents the peak in the evolution of vape coil. Several vape pods, including Allo Sync, uses mesh coil to offer better vapour production.

However, technical advancements in vaping devices are never-ending, where manufacturers test and introduce various wicking materials in coils ranging from cotton to mesh to ceramic.

Ceramic coils use ceramic as a wicking material instead of cotton and offer superior flavour as well as heat resistance. Both mesh and ceramic coils were introduced to prevent the wick from burning. Since there was a huge concern among vaping nations regarding burnt coils, most manufacturers use ceramic or mesh coils to prevent burning. Vaping manufacturers like Innokin and SMOK offer mesh coil pod systems for vapers who enjoy greater vapor production.

The Best Coils for Your Vape – A Final Note

The vaping coils dictate e-liquid compatibility, flavour, draw, vapour production, and more. You need a coil that offers a resistance level compatible with your vaping device as well as preferences.

While most coils are made of layers of cotton wrapped around a particular type of wire, such as closed pod devices and Pop pods, others may be made of ceramic or mesh, such as Allo Sync devices. All the vape coils that we have today have evolved with time, as per vapers' preferences. As the vaping industry progresses day by day, so do the advancements in vaping technologies.

Looking for a vaping device with long-lasting resistance levels and good vapour production? Check out these Closed Pod Devices and HYBRID Pods from Pop Vapor official store that offer maximum cloud production and enhanced flavour. Buy pop pods online today!

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WARNING: Vaping products contain nicotine, a highly addictive chemical. Health Canada

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